Certification in Petrochemical Engineering

Why Select this Training Course?

The Certification in Petrochemical Engineering offers a uniquely in-depth exploration of the complex petrochemical industry. It combines engineering principles with chemical transformations to synthesize methodologies that propel the production of materials crucial to modern society. As the petrochemical sector evolves, integrating new technologies with traditional practices, professionals equipped with advanced skills and contemporary insights can lead the transition to more sustainable and efficient processes.

How does this course encourage petrochemical innovation?

Innovation resides at the heart of petrochemical engineering. This course uncovers the potential for new material development, process intensification, and catalytic system advancements. Participants will engage with state-of-the-art reactor designs and learn to leverage novel technologies to optimise product yields and quality.

How does the course adapt to environmental changes?

Sustainability is not a mere buzzword; it’s a pivotal component of the industry’s future. Through this programme, you will delve into methodologies that minimise environmental impact, from carbon footprint reduction techniques to incorporating bio-based feedstocks, aligning economic ambitions with environmentally conscious operations.

Who Should Attend?

This program is tailormade for:

• Petrochemical engineers seeking advanced expertise.
• Chemical engineers aiming to specialise in petrochemical processes.
• Process engineers and technical managers in petrochemical plants.
• Research and development scientists in the chemical industry.
• Environmental compliance officers within the petrochemical sector.

What are the Course Objectives?

Upon completion, participants will:

• Attain a sophisticated understanding of petrochemical processes and technologies.
• Master techniques to improve petrochemical plants’ efficiency, safety, and sustainability.
• Learn to apply modern methods for process control and optimisation.
• Gain insights on the environmental regulations impacting the petrochemical industry.
• Obtain the capability to innovate and lead in petrochemical engineering initiatives.

How will this course be presented?

The course will be facilitated using:

• Interactive lectures with engaging multimedia content.
• Practical workshops fostering hands-on experience in petrochemical procedures.
• Group projects and case studies addressing current industry challenges.
• Simulation activities for process modelling and software applications.
• Panel discussions and expert forums for knowledge exchange.

What are the Topics Covered in this Course?

Module 1: Advanced Petrochemical Processes

• Catalysis and reaction engineering for petrochemicals.
• Process design considerations for olefin production.
• Advances in aromatic compound manufacturing.
• Integration of biotechnology in petrochemical processes.
• Industrial polymerisation techniques.
• Design and operations of crackers and reformers.
• Energy efficiency in high-temperature and high-pressure operations.
• Safety management systems in petrochemical plants.
• Feedstock selection and optimisation for diverse production lines.
• Role of nanotechnology in catalytic process enhancement.

Module 2: Petrochemical Plant Operations

• Operational risk management in a petrochemical facility.
• Efficiency metrics and key performance indicators (KPIs) for plant operations.
• Utility systems and their optimisation in petrochemical complexes.
• Instrumentation and control systems specific to petrochemical environments.
• Turnaround management and maintenance strategies.
• Emissions control and waste minimisation techniques.

Module 3: Sustainable Petrochemical Practices

• Transitioning to circular economy models in petrochemical engineering
• Waste elimination and management strategies
• Material selection and management of bio-based materials
• Advanced water treatment and recycling technologies
• Green chemistry principles in petrochemical production
• The role of life cycle assessment (LCA) in petrochemical product development
• Bio-based alternatives to petrochemicals and synthetic biology
• Carbon capture, storage and utilisation (CCSU) technologies
• Integration of renewable energy sources in petrochemical operations
• Sustainability reporting and environmental compliance
• The ethics and societal impact of petrochemical developments
• The gap between traditional petrochemical processes and eco-friendly measures
• The implications of new regulations on the industry’s environmental footprints

Module 4: Petrochemical Economics and Market Analysis

• Global market dynamics in petrochemicals Petrochemical products
• Pricing dynamics in petrochemicals
• Petrochemical pricing strategies for base petrochemicals, intermediates and end products.
• Cost structures for petrochemical products
• Supply chain, supply chain management and downstream distribution logistics in petrochemicals.
• The impact of geopolitics on the petrochemical markets
• Market leadership for petrochemicals
• Market innovation strategy and value creation strategies through market innovation.
• Product diversification in petrochemical products
• How diversification and consolidation can drive market strategy.
• Industry partnerships, allied industries and cooperative ventures
• Evaluating the economic life cycle of a petrochemical plant.

Module 5: Process Safety and Hazard Analysis

• Advanced process hazard analysis (PHA) and Hazard and Operability Study (HAZOP).
• Implementing process safety management (PSM) regulations.
• Quantitative risk assessment and safety case preparation.
• Inherently safer design principles for petrochemical processes.
• Emergency response planning and incident investigation protocols.

Module 6: Automation and Control

• Advanced control strategies for process optimisation.
• Integration and impact of Industry 4.0 in the petrochemical sector.
• Robotics and automation in petrochemical production.
• Data-driven decision-making: leveraging big data analytics.

Module 7: Petrochemical Research and Development

• Strategies for fostering a culture of innovation within petrochemical companies.
• The role of R&D partnerships and collaboration with academic institutions.
• Scaling up from laboratory research to commercial-scale operations.
• Navigating intellectual property challenges in new petrochemical developments.
• Innovative pilot plants and scale-up processes.
• Cutting-edge research tools and methodologies.
• Commercialisation of new petrochemical materials and processes.
• Fostering sustainable growth through R&D investment.

Module 8: Quality Control and Product Development

• New product development from a quality perspective
• Adapting existing products for new market needs
• Implementing Six Sigma and other Quality Management Systems (QMS) in petrochemical infrastructure
• Analytical techniques for quality control in petrochemical products
• International standards for petrochemical goods
• Quality by Design (QbD) in petrochemical engineering
• Continual improvement processes for product quality and service
• User-oriented iterative development processes in product design

Module 9: Future Technologies and Innovations in Petrochemical Engineering

• The potential use of AI and ML in process optimisation and predictive maintenance
• Advanced materials for catalysts and implications of product output 3D printing for petrochemical manufacturing
• Nanotechnology for enhanced material properties
• Membranes in petrochemical separation processes
• Solar chemical processes and the use of renewable energy sources
• Electrification of chemical processes and potential future of electrically driven reactions Advanced chemical conversion routes for sustainable feedstocks
• What is the future for digital twins?
• Drones for inspection and surveillance in hazardous environments
• Post-COVID digitalisation for transparency and supply chain development
• Augmented Reality and Virtual Reality in training and operation
• What will the regulatory challenges and ethical considerations be in adopting these new emerging technologies?