Floating Production Storage and Offloading (FPSO) Training Course

Why Select this Training Course?

Selecting the Floating Production Storage and Offloading (FPSO) Training Course is an invaluable step for professionals aiming to excel in the offshore oil and gas industry. This course is intricately designed to provide deep insights, practical skills, and advanced strategies necessary for efficient FPSO operations.

What is the difference between FPSO and FSO?

An FPSO (Floating Production, Storage, and Offloading) unit and an FSO (Floating Storage and Offloading) unit serve different functions in the oil and gas industry. An FPSO is a vessel designed not only to store and offload oil but also to process hydrocarbons extracted from undersea reservoirs. This makes it a versatile asset in offshore oil production, particularly in deepwater operations where traditional infrastructure is impractical. On the other hand, an FSO is primarily used for the storage and offloading of oil, devoid of any processing capabilities. FSOs are generally simpler and less expensive to build and maintain compared to FPSOs. According to a report by the International Marine Contractors Association (IMCA), as of 2021, there were over 180 FPSOs and approximately 100 FSOs operating globally (IMCA, 2021). The choice between an FPSO and an FSO depends on the specific needs of the oil field, including the complexity of the hydrocarbon extraction and the distance from shore-based processing facilities.

• Offshore Installation Managers
• Operations Managers
• Marine Engineers
• Process Engineers
• Maintenance Supervisors
• Safety Officers
• Project Managers
• Procurement and Logistics Specialists
• Regulatory Compliance Officers

What are the Course Objectives?

By the end of this course, participants will be able to:

• Understand and manage advanced FPSO operational processes.
• Utilise the latest technologies to enhance production efficiency.
• Develop strategies for effective maintenance and safety management.
• Apply best practices in regulatory compliance and risk management.
• Troubleshoot and solve complex operational issues.
• Implement cost-effective logistical solutions for offshore operations.

How will this course be presented?

This course employs a multifaceted approach to facilitate learning, including:

• Interactive Lectures: Comprehensive presentations by industry experts.
• Case Studies: Detailed analysis of real-world FPSO operations.
• Workshops: Practical sessions to apply learning in simulated environments.
• Group Discussions: Interactive discussions to deepen understanding.
• Virtual Simulations: Hands-on digital simulations for skill refinement.

What are the Topics Covered in this Course?

Module 1: Advanced FPSO Design and Construction

• Hull design and engineering
• Topsides process modules
• Marine systems integration
• Turret and mooring systems
• Stability and buoyancy analysis
• Hydrodynamic analysis
• Structural integrity management
• Fatigue and fracture assessment
• Material selection and corrosion protection
• Fabrication and assembly methods
• Pre-commissioning and commissioning activities
• Quality assurance and control

Module 2: FPSO Mooring Systems

• Types of mooring systems
• Mooring line configurations
• Anchor types and installations
• Dynamic positioning systems
• Load monitoring and management
• Inspection and maintenance of moorings

Module 3: Process and Production Systems

• Crude oil and gas processing
• Water injection systems
• Gas compression and export
• Chemical injection systems
• Produced water treatment
• Offloading systems for oil and gas
• Process control and automation
• Heat exchangers and separation units
• Flow assurance and hydrate management
• Emergency shutdown systems

Module 4: FPSO Operations Management

• Production scheduling and optimisation
• Operational logistics and supply chain
• Inventory management
• Vessel performance monitoring
• Crew management and scheduling
• Vendor and contractor management
• Coordination with onshore support teams

Module 5: Maintenance and Reliability Management

• Maintenance strategies and planning
• Reliability-centred maintenance
• Condition-based monitoring
• Asset integrity management
• Shutdown and turnaround management
• Spare parts and inventory control
• Maintenance cost management
• Computerised Maintenance Management Systems (CMMS)
• Root cause failure analysis
• Maintenance optimisation techniques

Module 6: Safety and Risk Management

• Safety management systems
• HAZOP and HAZID studies
• Emergency response planning
• Risk assessment methodologies
• Safety auditing and inspection
• Incident investigation and reporting

Module 7: Regulatory Compliance and Environmental Management

• Understanding international maritime regulations
• Compliance with local and global standards
• Environmental impact assessments
• Waste management protocols
• Regulatory documentation and reporting
• Permitting processes and requirements
• Continuous improvement in compliance practices

Module 8: Emergency and Contingency Planning

• Emergency preparedness and response strategies
• Crisis management procedures
• Oil spill response and containment
• Evacuation procedures and drills
• Fire prevention and firefighting systems
• Communication strategies during emergencies
• Business continuity planning
• Incident command systems
• Mutual aid agreements and collaborations
• Training and competency assessments
• Post-incident review and improvement plans
• Mock drills and scenario simulations

Module 9: Floating Units Control and Automation Systems

• Process control systems
• Distributed Control System (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Programmable Logic Controllers (PLC)
• Human-Machine Interface (HMI) systems
• Instrumentation and control devices
• Integration with topside processing systems
• Automation standards and guidelines
• Real-time data monitoring and analysis
• Incident detection and response
• Control system cyber security

Module 10: Cost Management in FPSO Operations

• Budget planning and allocation
• Cost tracking and control mechanisms
• Financial risk management
• Optimising operational expenditures (OPEX)
• Capital expenditures (CAPEX) management
• Cost-benefit analysis
• Procurement and contract management
• Cost reduction strategies
• Financial performance monitoring

Module 11: Structural Integrity and Inspection Techniques

• Introduction to structural integrity management
• Non-destructive testing (NDT) methods
• Structural health monitoring systems
• Corrosion monitoring and control
• Inspection schedules and planning
• Identifying and addressing structural anomalies
• Repair methodologies for structural components
• Ensuring compliance with structural standards
• Data collection and documentation
• Aligning inspection with operational strategies

Module 12: FPSO Asset Life Extension Strategies

• Assessing asset conditions
• Upgrading and retrofitting existing systems
• Extending hull and topside life
• Structural reinforcements and modifications
• Economic considerations for life extension
• Lifecycle costing models
• Implementing asset life extension plans

Module 13: Project Management for FPSO Operations

• Project lifecycle stages
• Scheduling and timeline management
• Risk management in project execution
• Resource allocation and management
• Quality control and assurance
• Stakeholder management
• Procurement and contracting
• Performance measurement and reporting
• Managing project changes
• Closing and handover procedures